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Product introduction
Plasma silk atomizing pulverizing equipment is a new generation of aero-grade 3D printing pulverizing equipment independently designed and manufactured by New Additive Manufacturing Research Institute of Jihua Laboratory over two years. The equipment has many advantages, such as low cost, low doping and capacity expansion, and can achieve high quality and stable production of active metals such as titanium and vanadium and refractory metal powders such as tungsten and molybdenum.
powder.
Basic principle
It is based on the principle of DC plasma high-temperature melting atomization technology. The raw metal wire is simultaneously melted and atomized into fine metal droplets by high temperature and high speed hot plasma jets generated by multiple uniformly arranged plasma torches, and finally solidified and cooled into fine metal powder. Compared with the traditional real air atomization pulverization technology, plasma atomization technology has been greatly improved in powder quality, cost control and application range. The receiving rate of fine powder has reached more than 50%-60%, argon gas consumption has decreased significantly, sphericity, hollow powder and satellite ball and other indicators have been significantly improved. It can realize the production of all kinds of active metals and refractory and refractory metal and alloy
Product parameters
| Atomization mode | DC plasma atomization under vacuum argon protection |
| Plasma torch specification | High energy DC plasma torch x 3 |
| Plasma torch power | Maximum total power 180Kw(3×60kW), can be customized according to the output |
| Working current | Single stage 50-500A continuous adjustable, total current 50-1500A adjustable, maximum 1500A |
| Plasma power output | Maximum total power of 165kW (3×55kW), can be customized according to the output |
| Plasma power supply | IGBT DC power supply, 3-in-1 plasma power supply, power continuously adjustable |
| Working area core temperature | > 3000ºC |
| Maximum duration of single atomization | It can meet the continuous production capacity |
| Atomizing chamber vacuum | ≤1Pa |
| Maximum wire feeding speed | 10m /min |
| Wire feeding diameter | 1.6mm/2mm/2.5mm/3.2mm(customized on demand) |
| Atomizing gas consumption flow | 40-800m3/h, according to the power continuous adjustable |
| Atomizing pressure | 0-1MPa. Can be adjusted according to the requirements of powder, pipeline design withstand pressure of 3MPa |
| Atomizing capacity | >=10-20kg/h (by TC4 titanium alloy) |
| Atomizing materials | Titanium and titanium alloy, nickel-based cobalt-based superalloy, tungsten, molybdenum, tantalum, niobium and other refractory metals and alloys. Powder collection mode: powder collection mode of powder bucket under cone bucket, simple structure, easy maintenance and easy cleaning when atomizing material replacement. |
Information provided for complete equipment (one paper version and one electronic version)
a) Process flow chart (with detailed control points)
c) Component specifications, main materials, etc
e) List of parts and accessories
f) Gas path design flow chart
g) Schematic diagram of electrical control
h) Schematic drawings and construction drawings of vacuum, pneumatic, hydraulic and water cooling components
i) instrument power supply system
j) Instructions
k) Construction drawing of each component, general assembly drawing of all components and installation instructions
l) Electrical wiring diagram, electrical schematic diagram and quantity of motor parameters of all electrical equipment
m) Factory inspection report, certificate of qualification
n) Operation instructions and maintenance instructions
o) List of wearing parts
p) Provide the qualification certificate, operation manual, maintenance data and other necessary technical data of all purchased parts during delivery
q) A detailed list of supporting manufacturers of materials consumed in equipment production and wearing parts shall be provided upon delivery
r) Other relevant information (including: energy medium parameters and interface size, electrical wiring position, position and size of access door, replacement diagram, replacement size and maximum single weight, location and specifications of recommended lifting equipment, etc.)
Applications
To produce nickel base super alloy powder, titanium alloy powder, stainless steel powder and refractory metal powder.It can match SLM (high speed), EBM, LDM (medium speed), high temperature alloy pellets (low speed) and other technologies for high quality powder development.
Questions
Q: Are you factory?
A: We are the professional manufacturer specialized in the development and production of PREP systems more than 10 years.
What's your MOQ?
A: one set
Q: How long is your delivery time?
A: About 1-2 months.
Q: Which payment can be acceptable?
A: We could accept the payment by L/C. T/T, Paypal, Western Union, etc.
Q: Certificate
A: CE and ISO certificates.
Product introduction
Plasma silk atomizing pulverizing equipment is a new generation of aero-grade 3D printing pulverizing equipment independently designed and manufactured by New Additive Manufacturing Research Institute of Jihua Laboratory over two years. The equipment has many advantages, such as low cost, low doping and capacity expansion, and can achieve high quality and stable production of active metals such as titanium and vanadium and refractory metal powders such as tungsten and molybdenum.
powder.
Basic principle
It is based on the principle of DC plasma high-temperature melting atomization technology. The raw metal wire is simultaneously melted and atomized into fine metal droplets by high temperature and high speed hot plasma jets generated by multiple uniformly arranged plasma torches, and finally solidified and cooled into fine metal powder. Compared with the traditional real air atomization pulverization technology, plasma atomization technology has been greatly improved in powder quality, cost control and application range. The receiving rate of fine powder has reached more than 50%-60%, argon gas consumption has decreased significantly, sphericity, hollow powder and satellite ball and other indicators have been significantly improved. It can realize the production of all kinds of active metals and refractory and refractory metal and alloy
Product parameters
| Atomization mode | DC plasma atomization under vacuum argon protection |
| Plasma torch specification | High energy DC plasma torch x 3 |
| Plasma torch power | Maximum total power 180Kw(3×60kW), can be customized according to the output |
| Working current | Single stage 50-500A continuous adjustable, total current 50-1500A adjustable, maximum 1500A |
| Plasma power output | Maximum total power of 165kW (3×55kW), can be customized according to the output |
| Plasma power supply | IGBT DC power supply, 3-in-1 plasma power supply, power continuously adjustable |
| Working area core temperature | > 3000ºC |
| Maximum duration of single atomization | It can meet the continuous production capacity |
| Atomizing chamber vacuum | ≤1Pa |
| Maximum wire feeding speed | 10m /min |
| Wire feeding diameter | 1.6mm/2mm/2.5mm/3.2mm(customized on demand) |
| Atomizing gas consumption flow | 40-800m3/h, according to the power continuous adjustable |
| Atomizing pressure | 0-1MPa. Can be adjusted according to the requirements of powder, pipeline design withstand pressure of 3MPa |
| Atomizing capacity | >=10-20kg/h (by TC4 titanium alloy) |
| Atomizing materials | Titanium and titanium alloy, nickel-based cobalt-based superalloy, tungsten, molybdenum, tantalum, niobium and other refractory metals and alloys. Powder collection mode: powder collection mode of powder bucket under cone bucket, simple structure, easy maintenance and easy cleaning when atomizing material replacement. |
Information provided for complete equipment (one paper version and one electronic version)
a) Process flow chart (with detailed control points)
c) Component specifications, main materials, etc
e) List of parts and accessories
f) Gas path design flow chart
g) Schematic diagram of electrical control
h) Schematic drawings and construction drawings of vacuum, pneumatic, hydraulic and water cooling components
i) instrument power supply system
j) Instructions
k) Construction drawing of each component, general assembly drawing of all components and installation instructions
l) Electrical wiring diagram, electrical schematic diagram and quantity of motor parameters of all electrical equipment
m) Factory inspection report, certificate of qualification
n) Operation instructions and maintenance instructions
o) List of wearing parts
p) Provide the qualification certificate, operation manual, maintenance data and other necessary technical data of all purchased parts during delivery
q) A detailed list of supporting manufacturers of materials consumed in equipment production and wearing parts shall be provided upon delivery
r) Other relevant information (including: energy medium parameters and interface size, electrical wiring position, position and size of access door, replacement diagram, replacement size and maximum single weight, location and specifications of recommended lifting equipment, etc.)
Applications
To produce nickel base super alloy powder, titanium alloy powder, stainless steel powder and refractory metal powder.It can match SLM (high speed), EBM, LDM (medium speed), high temperature alloy pellets (low speed) and other technologies for high quality powder development.
Questions
Q: Are you factory?
A: We are the professional manufacturer specialized in the development and production of PREP systems more than 10 years.
What's your MOQ?
A: one set
Q: How long is your delivery time?
A: About 1-2 months.
Q: Which payment can be acceptable?
A: We could accept the payment by L/C. T/T, Paypal, Western Union, etc.
Q: Certificate
A: CE and ISO certificates.
